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Your business
is leaking money.
We find
exactly where.

Growing companies hit walls when processes break down. We find the broken part. We fix it permanently. Then — and only then — we help you automate.

$0MDocumented savings
0Years in the field
0+Industries fixed
0Certs & degrees

GE 7FA+E · COMPRESSOR (15 STAGES) · COMBUSTION · TURBINE (3 STAGES) · $124K/YR OPTIMIZATION

This turbine was costing $3,000 over budget per job. Four process fixes saved $124,000/year.

STEP 1 — RECOGNIZE THE PROBLEM

Six warning signs
your operation
needs fixing.

If 3 of these are true, you have a process problem — not a people problem.

01👥

More staff. Same problems.

Hiring into a broken process just scales the chaos.

02💻

New software. More confusion.

Technology on top of a broken workflow automates the mess.

03🧠

One person knows everything.

When they quit, so does your operation.

04💸

Money is leaving. You don't know where.

Unmeasured processes produce unmeasurable waste.

05🔥

Quarterly fires. Every quarter.

They're not bad luck. They're uncontrolled variation.

06📉

Customers love you — until they don't.

Inconsistent quality is a process problem, not a people problem.

80%

of failed SMBs cite operational inefficiency as a root cause

U.S. SMALL BUSINESS ADMINISTRATION
2–4×

revenue growth for businesses that invest in process improvement

McKINSEY OPERATIONS BENCHMARK
$1→$4

average return on every dollar invested in structured process improvement

ASQ QUALITY ECONOMICS STUDY
STEP 2 — 5S IN ACTION

Two factories.
Same wheelchair.
Wildly different
outcomes.

Building a custom Permobil F3 power wheelchair takes 14 major components, 40+ fasteners, and precise sequencing. Without 5S, it's a 45-minute disaster. With 5S, it's 18 minutes — every time.

Watch the factory floor below. The timer doesn't lie.

❌ WITHOUT 5S PARTS MISSING · SEARCHING...
✅ WITH 5S ASSEMBLY IN PROGRESS...
45:00 ASSEMBLY TIME
⚠ 4 Reworks 🔍 Parts not found: 3
vs
18:00 ASSEMBLY TIME
✓ Zero Reworks 📈 60% faster · Every time
S1 Sort Only parts for this wheelchair at this station. Nothing else.
S2 Set in Order Every part has a labeled bin. Worker grabs in under 5 seconds.
S3 Shine Clean floor. Defective parts spotted before they reach assembly.
S4 Standardize Same steps, same sequence, every chair, every shift. No variation.
S5 Sustain Audits, dashboards, habits. The improvement is permanent.
STEP 3 — THE TOOLS

One broken customer
service line. Three
tools that fix it.

TOOL 01 — FISHBONE DIAGRAM

Why does the same customer complaint keep coming back?

Your team blames staffing. The real problem is a 100-step process with no escalation path. Fishbone finds the actual root — in 90 minutes.

HIGH COST Method Measurement People Systems 100 steps No escalation No baseline No KPIs No training Legacy tools
TOOL 02 — DMAIC METHODOLOGY

AppleCare CSAT stuck at 76% for two years. This fixed it.

Define → Measure → Analyze → Improve → Control. Same team. No new software. 76% → 89% CSAT. Permanent.

D
DefineWhat exactly is the problem? Scope it precisely.
M
MeasureEstablish baseline sigma before changing anything.
A
AnalyzeFishbone + Pareto + regression. Real root cause only.
I
ImprovePilot first. Validate ROI. Then deploy everywhere.
C
ControlControl plans + ADKAR. Gains don't slip back.
TOOL 03 — SIGMA QUALITY LEVEL

Your call center: 66,807 bad calls per million. Drag the slider.

That is 3 Sigma — where most teams operate. At 6 Sigma: 3.4 bad calls per million. The math is not an opinion. Move the slider.

3.0σ 66,807 DPMO defects per million opportunities
3σ Average6σ World-class

← drag to see how process improvement changes everything

STEP 4 — WHY AI ALONE FAILS

AI on a broken process
is just faster
chaos.

66,807

DEFECTS PER MILLION · 3 SIGMA

Every spike is a customer failed. Every dip is money lost.

3.4

DEFECTS PER MILLION · 6 SIGMA

Tight. Controlled. Your AI finally has clean data to learn from.

STEP 5 — THE PROOF

The receipts.

AEROSPACE · GE · SIX SIGMA GREEN BELT $124K/yr

NDT inspection averaging 4.11 hrs/job, wildly inconsistent. Four Kaizen fixes. Every job now runs like clockwork.

21%faster per job
79%less variation
63%fewer defects
−0.38→0.71σsigma gain
CONSUMER TECH · APPLECARE · GLOBAL DMAIC $6.1M

523,841 customers. A 100-step disaster. 2.49 calls per resolution. DMAIC rebuilt it: 32 steps, 3 global regions, 89% CSAT.

100→32process steps
76%→89%CSAT score
33→21 minhandle time
523,841journeys improved
DIRECT QUOTES

Heard from people
who were there.

Leading cross-departmental quality improvement programs across a 300+ organization, driving significant value in revenue, efficiencies, and customer satisfaction.

FORMER HR MANAGER · 300+ PERSON ORG

↗ VIEW ON LINKEDIN

Aditya sought challenges to master Gas Turbine Theory and made succinct, effective technical decisions. Works exceptionally well in teams. Highly recommended.

FORMER COLLEAGUE · ROLLS-ROYCE ENERGY

↗ VIEW ON LINKEDIN

Certified &
Credentialed
Experts

Six Sigma Black Belt · ASQ PMP · PMI Prosci ADKAR MS AI/ML · Colorado State MBA MS Supply Chain · Penn State COPC Certified
HOW WE LIFT YOU UP

Four steps. Zero
guesswork. Permanent
results.

Measure First

No guessing. We establish your baseline before touching anything.

Redesign

Clean, consistent, measurable output. Every time.

Apply AI

Your AI finally has clean data to learn from.

Sustain

ADKAR change management. Still working a year from now.

AEROSPACE

AEROSPACE

Gas turbine NDT. GE & Rolls-Royce.

MEDICAL

MEDICAL

Adaptive device manufacturing.

OIL & GAS

OIL & GAS

Pipeline ops. Halliburton supply chain.

CONSUMER TECH

CONSUMER TECH

AppleCare global. $6.1M saved.

E-COMMERCE

E-COMMERCE

eBay fulfillment & supply chain.

INDUSTRIAL

INDUSTRIAL

Manufacturing & energy systems.

READY? LET'S START.

Start with a
measurement.
Not a pitch.

30 minutes. We find your most expensive process failure. No retainer until the ROI is documented.

BOOK THE FREE DIAGNOSTIC → LINKEDIN ↗

[email protected] · SIX SUTRA LLC · AUSTIN TX · ADITYA AWASTHI MBA, CSSBB, PMP, COPC